Dry Silo Mortar vs On-site Mixing Pricing Comparison

Dry Silo Mortar has 5 significant advantages over on-site mixing:

Method Mixing Time per 100 kg Total Mixing Time Labour Hours
Hand Mixing
6 minutes
646 minutes
10.8 hrs
Silo Mixing
1 minute
108 minutes
1.8 hrs

Time saved using silo = 9 hours (Labourer could be laying the beds or jointing up)

Material Waste/Cost Comparison 11 tons to build average house

Method Tonnes Needed Cost per Tonne Total Cost
Silo (2.5%)
11.04 t
$255
$2,815
Manual (15%)
12.38 t
$210
$2,599
Manual (30%)
14.00 t
$210
$2,940

Total Cost Comparison (7,000 Bricks)

Method Material Labour Total Cost per 1,000 bricks
Manual (15% waste)
$2,599
$432
$3,031
$433
Manual (30% waste)
$2,940
$432
$3,372
$482
Silo (2.5% waste)
$2,815
$72
$2,887
$412

One 8-ton mortar silo removes the need for:

  • 105 cement bags
  • 5 lime bags
  • 6 bulk sand bags

 

More than 115 bags of waste eliminated, along with fewer deliveries and reduced site traffic Save money on cleaning the site. Reduce the workers exposure to silica.